Vacuum Emulsification Systems
The vacuum emulsifiers include many varieties. The homogenizing systems include top homogenization, bottom homogenization, internal and external circulating homogenization. The mixing systems include single-way mixing, double-way mixing and helical ribbon mixing. The lifting systems include single-cylinder lifting and double-cylinder lifting. Various high quality products can be customized according to customer requirements.
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The triple mixing adopts the imported frequency converter for speed adjustment, which can meet different technological demands.
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The homogenizing structure made through German technology adopts the imported double-end mechanical seal effect. The maximum emulsifying rotation speed can reach 4,200 rpm and the highest shearing fineness can reach 0.2-5μm.
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The vacuum defoaming can make the materials meet the requirement of being aseptic. Vacuum sucking can avoid dust, especially for powder materials.
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The pot body is welded by imported three-layer stainless steel plate. The tank body and the pipes adopt mirror polishing, conforming to GMP requirements.
Project Installation & Professional Experience
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With many years of experience in domestic and international installation, we have successively undertaken the integral installation of hundreds of large-sized projects.
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Providing internationally top-ranking professional project installation and management experience.
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After-sales service personnel have practical experience in equipment use and maintenance with systemic training.
Under the support of a German design center and national light industry research institutes, we focus on senior engineers and experts as the technological core. We are a professional manufacturer of various types of cosmetic machinery and equipment, serving industries such as cosmetics, medicine, food, chemical industry, and electronics globally.
Quality Certifications & Commitments
✔Delivery date: 30~60 days
✔Customized plans according to requirements
✔Support video factory inspection
✔Equipment warranty: Two years
✔Operation videos and finished product inspection support
Core Performance and Technical Features
High speed rotor endows the material with high centrifugal speed and great centrifugal force. When slowing down instantaneously, the material suffers the associative action of cavitation, detonation, shearing and grinding. Meanwhile, the material is imbibed from the upside of the homogenizer and erupted from the sideward plug hole.
SME Vacuum emulsifier is professionally designed according to the cream/paste manufacturing process. The machine is composed of pre-mixing pots, vacuum emulsifying pot, vacuum pump, hydraulic system, discharge system, electric control system, and working platform.
Main Pot & Mixing Details
The main pot mixing system adopts two-way wall scraping screw belt mixing, powered by German Siemens motors. The inner layer in contact with materials is made of imported SUS316L stainless steel, while the middle jacket and external insulation layers are SUS304.
Technical Specifications
| Model |
Capacity |
Homogenizer (KW) |
Homogenizer (r/min) |
Stir Motor (KW) |
Stir Motor (r/min) |
Steam Heat (KW) |
Electric Heat (KW) |
Vacuum (Mpa) |
| SME-DE5 | 5L | 0.37 | 3000 | 0.18 | 63 | 2 | 5 | -0.09 |
| SME-DE10 | 10L | 0.75 | 3000 | 0.37 | 63 | 3 | 6 | -0.09 |
| SME-DE50 | 50L | 3 | 3000 | 1.1 | 63 | 9 | 18 | -0.09 |
| SME-DE100 | 100L | 4 | 3000 | 1.5 | 63 | 13 | 32 | -0.09 |
| SME-DE200 | 200L | 5.5 | 3000 | 2.2 | 63 | 15 | 45 | -0.09 |
| SME-DE500 | 500L | 11 | 3000 | 4 | 63 | 24 | 63 | -0.08 |
| SME-DE1000 | 1000L | 15 | 3000 | 5.5 | 63 | 30 | 90 | -0.08 |
Related Production Equipment
RO Treatment Water System | Auto Bottle Washing Machine | Bottle Drying Machine
Sterile Storage Tank | Auto Liquid Filling Machines | Auto Labeling Machine
Frequently Asked Questions
Q1: What materials are used in the construction of the emulsifying pot?
A: The inner layer in direct contact with materials is made of imported SUS316L stainless steel, while the middle and external layers are made of SUS304 stainless steel, fully conforming to GMP standards.
Q2: What is the maximum rotation speed of the homogenizer?
A: The homogenizing system, utilizing German technology, can reach a maximum emulsifying rotation speed of 4,200 rpm with a shearing fineness of 0.2-5μm.
Q3: Can the equipment handle materials with high viscosity?
A: Yes, for materials with super high viscosity (above 50,000 C.P.S), the high-viscosity vacuum emulsifying homogenizer is highly recommended.
Q4: What are the heating options available for the tanks?
A: The heating modes mainly include steam heating or electric heating, depending on the technological requirements and customer preferences.
Q5: Is customization available for specific production needs?
A: Absolutely. Various high-quality configurations, including different mixing systems (single-way, double-way, helical ribbon) and lifting systems, can be customized based on specific requirements.
Q6: How does the vacuum system benefit the production process?
A: Vacuum defoaming ensures materials meet aseptic requirements, and vacuum sucking prevents dust during the intake of powder materials.
Sina Ekato Chemical Machinery Co., Ltd.
