Custom 500-2500ml Automatic tracking Filling Machine Manufacturer, Suppliers

The fully automatic filling is servo motor detergent filling line that is designed to fill bottles and jars with products of various viscosity, ranging from water thin liquids to thick creams. They are used in the cosmetic, food, pharmaceutical, oil and specialty industries, ranging from water thin liquids to thick cream and serve as ideal filling machines for the cosmetic, food, pharmaceutical, oil and specialty industries as they have the features of high filling speed, high filing accuracy and wide applicability.

Product Description

Product Overview

The piston fillers are designed to dispense products of different viscosity. The components that come in contact with product are made of 316 stainless steel which is sourced from Sweden and processed by CNC machines to ensure a surface roughness lower than 0.8. Main pneumatic components are from Airtac, Taiwan. PLC & Touch screen is from Siemens.

Mainly used for lubricating oils, skin care products, hair washing products, body washing, hair care, body care, other washing products, sauces, and oral liquids.

Piston Filler Machine 1 Piston Filler Machine 2 Piston Filler Machine 3
Technical Specifications
No Description Details
1 Contact material Stainless steel 316L (Other parts: Stainless steel 304)
2 Filling heads 2; 4; 6; 8; 10; 12 heads (Customized accepted)
3 Filling range 5-60ML; 10-120ML; 25-250ML; 50-500ML; 100-1000ML
4 Bottle Height Range 50-200MM
5 Bottle Diameter Range 40-110MM
6 Applicable Products Cream, lotion, detergent, shampoo, liquid-washing products, water
7 Filling precision ±1%
8 Filling speed 40-80 bottles/min
9 Program controller Touch screen & PLC (Siemens)
10 Dimensions 5000 * 1300 * 1950mm
Key Performance Features
Equipped with a bottle mouth localizer suitable for irregular shapes.
"No drip" filling nozzle ensures no dripping or stringing occurs.
Features "no bottle no fill" and automatic malfunction scan/alarm systems.
Quick-disassemble clamp connections for easy cleaning and maintenance.
Material feeding control ensures consistent filling accuracy.
Individual fine-tuning for each filling head for maximum convenience.
PLC programming with a user-friendly touch-type man-machine interface.
Cream / Lotion
Hand Sanitizer / Conditioner
Shampoo / Body Wash
Main Configuration List
No Component Name Original Brand
1PLCSIEMENS
2Touch screenSIEMENS
3Servo motor (Filling)MITSUBISHI
4Conveyor belt motorJSCC
5AC ContractorSchneider
6Power SwitchSchneider
7Filling nozzle cylinderAirTAC
8Rotary valve cylinderAirTAC
9Detection photoelectricOMRON
10Solenoid valveAirTAC
Supporting Equipment
Feeding & Collection Table
CE Certificate Compliance
Frequently Asked Questions
Q1: What materials are used for the parts in contact with products? A: All contact parts are made of high-quality 316L stainless steel, while other structural parts are made of 304 stainless steel for durability and hygiene.
Q2: Can the filling machine handle different liquid viscosities? A: Yes, our piston fillers are specifically designed to dispense products ranging from water-thin liquids to high-viscosity creams and sauces.
Q3: What brands are used for the electrical and pneumatic components? A: We use world-renowned brands including Siemens (PLC/Touch Screen), AirTAC (Pneumatics), Schneider (Electrical), and Mitsubishi (Servo Motors).
Q4: Is the filling range adjustable for different bottle sizes? A: Absolutely. The machines offer various filling ranges from 5ML up to 1000ML, and the height and diameter settings are fully adjustable via the touch screen.
Q5: How accurate is the filling volume? A: The machine achieves a high filling precision of ±1%, ensuring consistent product volume for every bottle.
Q6: Does the machine have safety features for malfunctions? A: Yes, it includes "no bottle no fill" sensors, automatic malfunction self-diagnosis, and a security alarm system for abnormal liquid levels.

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